Metal Building Construction
If you’re planning a new commercial or industrial build, trust Grey Lion Construction Corp. for reliable, cost-effective metal building construction. From engineering and site prep to steel erection and roofing, we handle every phase with expert precision.
Our pre-engineered structures are built to last, tailored to your needs, and designed for long-term performance in Alberta’s climate. Whether you’re expanding, upgrading, or starting fresh, Grey Lion Construction Corp. will assist you through the entire process of your new commercial building or retrofit project. Design, preparation and installation, Grey Lion can help guide you from start to finish.
Why Metal buildings?
Advantages to Pre-Engineered Steel Buildings
- Fantastic Energy savings
- Efficient Construction timelines
- Low project cost when compared to conventional construction
- Customizable, modern designs with different sizes and shapes to accommodate your business
- Expandable endwalls for future construction
- Produced strong and engineered to last
- High quality products with 20-30 year materials warranty
Grey Lion Construction Corp.’s Metal Building Construction Services
Our team offers end-to-end solutions for commercial and industrial metal buildings. Whether you’re planning new construction or upgrading an existing facility, Grey Lion Construction Corp. ensures your project is handled with precision, durability, and efficiency.
Our metal building construction services include:
- Full design and engineering support
- Site preparation and foundation work
- Steel frame erection and assembly
- Roofing installation and replacement
- Wall panel options and customization
- Liner system integration
What Types of Buildings Can Be Made With Steel?
Our metal buildings are incredibly versatile, making them ideal for a wide range of commercial and industrial purposes. Their modular, customizable design allows developers to create spaces tailored to specific operational needs.
From warehouses and manufacturing facilities to office complexes and retail spaces, pre-engineered steel buildings provide the strength and layout flexibility required for modern businesses. They’re also widely used for vehicle storage, maintenance shops, and aviation hangars thanks to their clear-span capabilities and height flexibility.
In rural areas, metal buildings are often chosen for barns, equipment storage, or large-scale agricultural operations. With their ability to withstand Alberta’s harsh weather and their low maintenance requirements, steel buildings are a cost-effective long-term investment across sectors.
How Long Do Pre-Engineered Structures Last?
When you go with steel, you’re obviously hoping for a long-term investment. And rightly so—pre-engineered metal buildings are designed for durability and longevity, often lasting 40 to 70 years with proper maintenance.
These structures resist many of the issues that plague wood or masonry buildings, including rot, insect damage, and warping. High-quality steel and protective coatings make them resilient in harsh weather conditions, and most manufacturers offer warranties of 20 to 30 years on key materials.
How Long Does Metal Building Construction Typically Take?
Construction timelines can vary depending on the project size, complexity, and site conditions, but metal buildings are generally faster to erect than traditional builds.
Below is a general breakdown of the typical stages:
- Design and engineering: This phase includes architectural drawings, structural calculations, and engineered plans. It typically takes a few weeks, depending on how customized the building is.
- Permitting and approvals: Local approvals, development permits, and engineered reviews are submitted. Timelines vary by municipality but can take 2 to 6 weeks.
- Site preparation and foundation work: The ground is cleared, leveled, and concrete is poured. This phase can last 1 to 3 weeks depending on weather and soil conditions.
- Steel delivery and assembly: Pre-engineered components arrive on site and are assembled by certified crews. Erection can take 1 to 4 weeks depending on building size and crew availability.
- Finishing and system integration: Roofing, insulation, wall systems, liner systems, doors, and any electrical or plumbing elements are added. This can range from 1 to 3 weeks.
What Can You Expect From the Metal Building Construction Process?
Here’s what you can expect when you choose us for metal building construction.
Erecting
With certified Metal Buildings System erectors (MBSE) on staff to manage, plan and inspect the erecting of your building you can be confident this will be done correctly and according to current industry best practices.
Roofing or Roofing replacement
Standing seam roofing or screw down roofing available, we can offer up to R40 insulation package either with a built up roofing system or liner package system.
Should You Choose Standing Seam or Screw-Down Roofing?
Both roofing systems offer durability, but your decision depends on your building’s purpose and your budget.
Standing seam roofing is more weather-resistant and ideal for larger buildings or high-performance environments. Its concealed fasteners reduce the risk of leaks over time and make it ideal for facilities requiring long-term weather protection with minimal maintenance.
Screw-down roofing, also known as exposed fastener roofing, is a more budget-friendly option. It’s faster to install and suitable for smaller buildings or low-risk environments.
Our advice? Choose standing seam for long-term value and screw-down if your budget is tight and the interior environment is less critical.
Walls
Many different profiles available for wall Construction, complete with Blanket or cavity filled insulation (R40). Alternatively we offer polyurethane spray foam insulation and insulated panels.
Liner systems
Fully sealed liner systems for wash bays or simply to keep your work shop clean.
How Do You Address Common Issues With Metal Buildings?
While metal buildings are known for their durability and low maintenance needs, they can still experience wear and tear over the years. Understanding these common issues can help you take preventative steps and protect your investment.
Here’s how common issues with metal buildings can be addressed:
- Corrosion around fasteners or on unprotected steel surfaces: Exposure to moisture, road salt, or harsh chemicals can lead to localized rust. Regularly checking for surface rust and applying rust-inhibitive coatings can extend the life of your structure.
- Insulation settling or moisture intrusion: Over time, batt insulation may shift, settle, or become compressed, especially if moisture gets in. This reduces energy efficiency and can promote mold or corrosion inside wall cavities. Inspect insulation regularly for signs of moisture damage or displacement, replace compromised sections, and ensure proper vapor barriers and ventilation are in place to prevent recurrence.
- Expansion or contraction affecting joints and seals: Steel can expand in heat and contract in cold. Without proper design allowances or flexible sealants, these movements can strain joints, crack caulking, and allow air or water infiltration. Routine resealing and inspection around openings are key to long-term performance. Routine inspections and timely repairs will prevent these issues from becoming costly, keeping your metal building safe, efficient, and structurally sound.
Should You Reseal or Replace Metal Roof Panels?
If leaks are occurring around seams or fasteners, resealing may be a quick and affordable fix, especially if the panels themselves are still structurally sound. High-quality sealants can extend the roof’s life and stop minor water intrusion before it escalates.
However, if panels are significantly rusted, dented, or have become misaligned due to shifting or improper installation, full replacement may be the more cost-effective long-term solution. A professional inspection can determine whether a reseal will do the job or if replacement is the smarter investment.
Get Started on Metal Building Construction With Grey Lion Construction Corp.
Metal buildings offer unmatched durability, fast construction timelines, and long-term value, making them a smart choice for commercial and industrial projects.
Grey Lion Construction Corp. provides full-service support from design to final inspection, ensuring your building meets your needs today and remains reliable for decades to come. Whether you’re constructing a new facility or retrofitting an existing one, our experienced team is here to help you make the most of your investment.
Looking for metal building construction? Contact us at (587) 557-1416.
Free Quote